Satem Service performs overhauls, repairs, and retrofits on CNC machine tools.
Repair and overhaul of the retrofit
CNC Machine Tool Overhaul - Lathes, Milling Machines, and Machining Centers
We offer a complete and customized overhaul service for CNC machine tools, including lathes and milling machines, to ensure optimal performance and extend the life of your machine. We work on every component, from mechanical to electronic, to ensure your machines operate with maximum precision and reliability.
REVISIONS AND RETROFITS CARRIED OUT
Our Comprehensive Review Process
1. Preliminary inspection:
Visual inspection: Check for general wear of components (guides, screws, cylinders, etc.), any oil or fluid leaks, signs of damage or malfunctions.
Tolerance Control: Measuring and checking working tolerances to ensure that the machine maintains the required accuracy.
2. Checking and maintenance of the main components:
Hydraulic and pneumatic cylinders: Inspection of seals, working pressures and general operation.
Motors and Drives: Performance testing of electric motors or combustion engines and control of drives, including bearings and gears.
Lubrication System: Checking lubrication systems, changing oil or fluid, checking pumps and filters.
3. Replacement of worn parts:
Bearings and guides: Machine tools operate to very tight tolerances, so replacing worn bearings or guides is often necessary.
Belts, chains and gears: These components are subject to wear and should be checked and replaced if necessary.
4. Verification of control systems:
Electronics System: Checking the correct functioning of the numerical control system (CNC), programming, sensors and safety devices.
Software Testing: Make sure your machine software (CNC, PLC) is working properly and is up to date.
5. Check the machine geometry:
Alignment check: Machines must be well aligned to avoid machining errors. Guides and worktables are measured to check for any need for realignment.
Vibration Control: Vibrations can compromise the quality of work, so tests are performed to monitor this aspect.
6. Operation tests:
After all necessary checks and repairs have been performed, tests are performed to verify that the machine functions as intended, reproducing real-world working conditions.
7. Updates and improvements:
In some cases, the overhaul may also include updating components or technologies to improve the efficiency, speed, or safety of the machine.
With our experience and expertise, we reduce machine downtime, improve production cycle efficiency, and ensure a long-term return on investment. Your CNC machine will be as good as new, ready to meet the demands of modern manufacturing.
